RE: [Harp-L] B-Radical
David-
Good post! And just to emphasize the message that you are conveying, I worked in the auto industry for a few years at one of the Big Three's plants. I worked for one of the Tier I suppliers. If we goofed something up and caused a production shut down, the cost which we could be held liable for was calculated relative to the severity of production loss. Smallest cost was if a machine was down (we supplied machined parts and proprietary OEM parts) the cost of "down time" was calculated at $7,000.00 per minute. On the other end of the spectrum, if a whole cell or line was down and cars were not going out the back door, the cost was calculated at $44,000.00 per minute. 8,000 UAW employees with nothing to do! Fortunately, our feet were never held to that fire. But I saw it happen to other suppliers. Every now and then one of the suppliers would have to fly in a part via Kitty Hawk at a cost of $50,000.00 just for shipping which was cheaper than what the down time would cost.
Yes, production time is precious and down time is expensive!
Production, whether a huge plant or a small mom and pop garage operation, is a stressful thing full of pressure always coming at you from 5 different directions.
Quality Assurance is a huge thing. Good for Brad for rejecting the coverplate order! That just demonstrates his commitment to producing a quality product.
Buck
> Date: Wed, 20 Apr 2011 22:14:31 -0700
> From: dave@xxxxxxxxxxxxxxxxxxxxxx
> Subject: Re: [Harp-L] B-Radical
> To: harp-l@xxxxxxxxxx
>
> I wanted to add a little something to Don's post. Don is dead right about not
> rushing to get a mediocre product out. People not in the know think that means
> sitting around gawking at the instruments or something, and why don't they just
> hurry etc., but that's not what it means at all.
> After working there, I can come back and run Elk River better than ever because
> of the skills i learned from brad and the workload in a hundred different
> directions i learned to work under and i'll tell y'all right now Brad worked
> harder than any one of us. You could not imagine the pressure that bears down on
> HH to get product out faster. When I was client relations manager, oh boy, did I
> ever feel it! We were all working full bore, 100 percent of the time.
>
> Here is an example of what not rushing to get a mediocre product means, from
> something I saw when I was there: there was a time last fall when the
> coverplates we were supposed to get weren't there when they were supposed to
> have been and we ran out of coverplates, again, you can't imagine the kind of
> pressure that was on us to get instruments out the door. when the parts finally
> arrived, it felt so great, we had coverplates and we could start getting B-rads
> out the door again. But, no, there was some imperfection in them. 200
> coverplates, all with some kind of imperfection. i don't remember what it was
> exactly, but Brad rejected the entire batch because of those imperfections. we
> were not about to send them out like that, because that's not how HH rolls and
> it's not how Brad rolls. that was about three weeks lost. Any idea how precious
> that three weeks was to us? damn precious.
> When you are in a situation like that, with that kind of pressure, you have to
> have a set of brass balls to stop production to keep from sending out a
> substandard product.
>
>
> By the time i left in february, most of those types of things had been ironed
> out and they were still working on improving when i left. even if everything
> runs to perfection, it doesn't mean that everybody gets their instruments
> tomorrow, but it means that there is a tangible end to the backlog nobody
> anticipated. there's no machine where you pull a lever and out pops a b-rad.
> it's still a hand-built instrument. under the best of conditions, that takes
> time.
>
>
> Also, there was a post a few days ago requesting that a maker retool and mill
> reeds vertically. Vertically-milled reeds has been this holy grail makers have
> been after since at least the 1930s, I've seen documentation going back that
> far. The B-radical is the only harmonica with vertically-milled reeds. Having
> seen it done at Harrison, I can see why has done it. It's not easy to do, not
> easy at all.
>
>
>
> David
> www.elkriverharmonicas.com
>
>
>
>
>
> ________________________________
> From: "dzeller@xxxxxxxxxxx" <dzeller@xxxxxxxxxxx>
> To: harp-l@xxxxxxxxxx
> Cc: dzeller@xxxxxxxxxxx
> Sent: Thu, April 14, 2011 9:13:17 PM
> Subject: [Harp-L] B-Radical
>
>
>
>
>
> Regarding the B-Radical, I would like to offer the following input. As a guy
> who placed an order on the first hour of the first day that one could do so, I
> can say: good things are worth waiting for. I ordered 3 harps that day after
> playing Jason Ricci's prototype B Radical which completely blew my socks off.
> This is coming from a guy who maintained and used great custom Marine Band harps
> from Jimmy Gordon for years (until he started rivetting them back together to
> prevent my own reedwork which apparently wasn't up to standard!). I received the
> B-Radical C harp 5 months ago and have played it extensively since then at home
> as well as at gigs, and was so pleased with it added several more harps to my
> order immediately. I will be receiving 3 more within the next several weeks:
> thankfully got the email stating they are ready to go out. I have spoken to the
> folks at Harrison numerous times during these months, and gather that this labor
> of love conceived by Brad Harrison did have some stumbling blocks and unexpected
> delays, along with its triumphs. But rather than rush through with a mediocre
> product to satisfy impatient clientele he has stuck to his mission to create the
> finest quality harmonica ever produced, and to produce every individual harp
> with the handmade and individualized quality that went into his first harp. I
> cannot even imagine the crap he had to go through to stay the course, nor the
> financial shortfall likely suffered due to insisting that nothing less
> than perfect leave Harrison Harmonicas. I want everyone out there interested in
> Harrison to know, and believe, that the playability, quality control, tuning,
> timbre, tone, overblowability, loudness, and durability of the harp are
> unsurpassed. My C remains in good tune and as airtight as the day I received
> it.(and I have been know to blow out Speccial 20s on DAY 1)
>
>
> I have never met Brad and have no connections to the company: this is
> unsolicited and honest feedback.
>
>
>
>
> Perhaps Brad is guilty of not accurately anticipating/predicting the problems
> and delays inherent in breaking such new ground in initiating this collossal
> project and producing harmonicas of this high caliber, but trust me when I tell
> you that he is succeeding. Those of you waiting: hang in there, and know that
> when you get your harp it will be great. Those like Bob waiting and watching to
> decide whether they are worth the cost of 5 stock mass produced harps, I can
> only say they are the finest thing you'll ever play! Keep up the good work Brad
> and all the fine folks at Harrison Harmonicas!
>
>
>
>
> Zig
>
>
>
> (Following up on:
>
> $500 B-radical on ebay
> So did anyone ever explain what's happened to the B-Radical harp folks? I
> was trying to follow the thread and see but may have missed it. If so,
> please e-mail me off-list. Curious mind wants to know. I looked at the
> Harrison Web site and it appears the same as ever, yet we are told no
> B-Radicals are available. Wassup?
> Thanks and Happy Webtrails,
> Bob Loomis)
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